The AudioEngine capture clock is fixed at 48 kHz / 20 ms (960-sample
frames), but a channel may set any Opus frame_ms (2.5..60 ms, voice.md
§3) and the server enforces it unclamped. on_capture_frame handed the
engine's 960-sample frame straight to an encoder configured for the
channel's window: frame_ms > 20 was silently ignored, and frame_ms < 20
broke entirely (receiver sized its decode buffer too small ->
OPUS_BUFFER_TOO_SMALL -> dead audio). Affected the hardware mic and
vc_stream_feed_pcm alike.
Reframe each captured/fed block to ls.frame_samples via a per-LocalStream
accumulator (pre-sized at announce, no RT-thread alloc) before
encode_and_send_frame; the 20 ms case stays a zero-copy fast path. Also
pin the codec to 48 kHz in opus_params_from_audio_config — it was honoring
a non-48k effective sample_rate against a 48 kHz PCM clock.
New ctest frame_ms_reframe covers 40 ms (accumulate) and 10 ms (split)
feed->encode->relay->decode->sink round trips. ctest --preset dev 25/25.
Co-Authored-By: Claude Opus 4.8 <noreply@anthropic.com>
Talon
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